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March/April 2023 issue

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Work equipment
Manufacturing and engineering
News

Inadequately guarded conveyor severed worker’s arm

Open-access content Monday 8th August 2016
From the archive:  Just so you know, this article is more than 3 years old.

Bristol Crown Court heard that the Concrete Fabrications employee, who wants to remain anonymous, was adjusting tension rods to rectify the misaligned conveyor. The bars were inside the machine's guard, close to the conveyor belt and rotating tail pulley.

Aggregate had built up on the tension rods and he attempted to knock it off with a hammer, but it was caught by the rotating machinery. The worker's arm was dragged in and severed between the shoulder and elbow.

The conveyor should have been fitted with guarding that enabled the worker to adjust the tension rods without being exposed to the machine's dangerous moving parts, said the Health and Safety Executive (HSE).

A sufficient risk assessment would have helped identify control measures for tracking conveyor belts, the executive added, while clear isolation and lock-off procedures should have been in place.

Concrete Fabrications pleaded guilty to breaching Sections 2(1) of the Health and Safety at Work Act. It was fined and must also pay costs of £7,758.

Speaking after the hearing, HSE inspector Matt Tyler said: "Companies need to ensure the risks associated with maintenance tasks are adequately assessed, and effectively controlled, through adequate guarding of dangerous parts of machinery, and the existence of clear robust procedures in respect of maintenance and adjustments of machinery, including isolation and lock off requirements."

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Tuesday 23rd August 2016
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 Safety lapses abound in manufacturing, research finds

Tuesday 30th August 2016
Researchers found that, on average, an employee had three accidents at work, two of which happened in the previous 12 months. More than one worker in ten (11%) said the employer had failed to carry out a risk assessment before the job started, an oversight that contravened health and safety legislation, the report pointed out.
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 Engineering co pays £30k after swinging load injures forklift driver

Wednesday 31st August 2016
The 46-year-old Knowsley Engineering Services employee and a colleague were using a forklift truck to manoeuvre the structure out of the company’s premises in Skelmersdale, Lancashire. As it was raised above the supporting trestle it began to twist and swung into the cab of the forklift, striking the worker who sustained a broken arm and serious flesh wounds.
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 Conveyor injury lands Sovex with £170,000 penalty

Tuesday 6th September 2016
The installation engineer was commissioning a new conveyor belt system for postal operator UK Mail at its site in Coventry on 21 January 2015 when his arm was pulled in.  The machinery was not effectively guarded and there were no isolation procedures in place, the Health and Safety Executive found. Sovex was found guilty of breaching s 2(1) of the Health and Safety at Work Act. It was fined £170,000 with £24,000 costs at Warwick Crown Court.
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 Worker trapped by falling door was unconscious for hours

Monday 8th August 2016
Two maintenance workers employed by Essential Supply Products were replacing the bottom of a heavy sectional door inside the company’s Malvern factory on 5 May 2015, Hereford Magistrates’ Court heard. They removed the hinges and brackets and this caused the door to collapse on one of the men, pinning him to a nearby baler. He lost consciousness for eight hours as a result of oxygen deprivation and also sustained broken ribs. He has made a full recovery since the accident.
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Tuesday 16th August 2016
A panel on the sectional vertical door at ESP’s premises in Malvern, Worcestershire, was broken and the company’s manager asked the worker and his colleague to check it. There was a spare panel in the factory and they decided to replace the faulty one on 5 May 2015. The panel sections of the door were connected by hinges. On the side of each section was a bracket with a roller that ran inside the vertical track in the door frame. The 150 kg door was held in position by two cables that connected the bottom panel to a pair of springs near the ceiling.
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 Risk & Compliance software provider collaborates with HSE and Costain to improve risk management on worksites

Friday 17th March 2023
A Belfast-based Risk & Compliance software provider has been collaborating with the Health and Safety Executive (HSE) and construction giant Costain as part of an ongoing project to unlock artificial intelligence’s (AI) potential in improving the management of risks on worksites.
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 Spring budget and occupational health

Friday 17th March 2023
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 Life-changing one tonne load fall results in £95,000 fine

Monday 13th March 2023
We spoke to Health and Safety Executive (HSE) inspector Andrew Johnson about a case where a one-tonne pallet of glass fell on a United Pallet Network (UK) Limited’s employee, causing life-changing injuries.
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 Exclusive interview: why Nestlé was fined £800,000 for repeat incidents

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 G4S: Vehicle for change

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The US Department of Labor has presented an Ohio-based vehicle parts manufacturer on its ‘severe violator enforcement programme’ with a fine of $480,240 (approx. £373,000) after inspectors found it had continually exposed workers to multiple machine hazards
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 Dyson lands £1.2m fine after worker escapes more serious injuries

Friday 5th August 2022
Dyson Technologies has been handed a £1.2 million fine after a worker at its Wiltshire site narrowly escaped being crushed by a 1.5 tonne milling machine.
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 Talking shop: hand dominance

Friday 1st July 2022
How should organisations consider left-handedness in their safety management systems? Four industry leaders offer their thoughts.
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 Ineffective control measures on industrial food mixer led to amputation and £858k fine

Thursday 12th January 2023
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 Poor planning of floorspace led to worker’s burns death

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