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March/April 2023 issue

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Manufacturing and engineering
News

Gas cylinder shot through workshop injuring two

Open-access content Thursday 28th June 2018
From the archive:  Just so you know, this article is more than 3 years old.

Gas cylinder shot through workshop injuring two

Redhall Engineering Services pleaded guilty to breaching s 2(1) of the Health and Safety at Work Act after the Health and Safety Executive (HSE) found there was no safe system of work for the job.

On 6 January 2017 an employee had opened the pressure relief valves on several gas cylinders he had been asked to decommission and dispose of, to release any oxygen that remained inside.

One of the valves was stuck and the injured worker, with help from a colleague, used a hammer to open it. As they did so the cylinder and valve separated violently as gas inside the vessel was released.

The cylinder fired into the workshop and hit two employees, seriously injuring them. One broke both his legs, while the other sustained one broken leg and extensive nerve and tissue damage. Both men needed operations and spent several weeks in hospital. One has not been able to return to work.

The company was fined £14,000 and ordered to pay costs of £2,687.

HSE inspector James Harvey said: "This case highlights the serious risks posed by gas cylinders and how the correct disposal as well as cylinder handling and storage is fundamental to ensuring safety."

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Wednesday 27th June 2018
The Palmer Timber employees were walking across the firm’s yard at Cradley Heath, in the West Midlands, on 23 February 2015 when a Combilift multi-directional forklift hit them as it turned a corner.The company pleaded guilty to breaching reg 4, by virtue of reg 17, of the Workplace (Health and Safety and Welfare) Regulations, which covers the organisation of traffic routes.
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 Failure to segregate pedestrians and forklifts lands Bakkavor subsidiary with £176k penalty

Tuesday 26th June 2018
The worker was unloading empty food trays when the accident happened on 22 March 2016. Falkirk Sheriff Court was told that a forklift driver hit a stack of empty trays, which toppled on to the worker. He hit his head as he fell over and died from his injuries two weeks later. The Health and Safety Executive (HSE) found Bakkavor Foods had failed to provide enough clearance between pedestrians and workplace vehicles.   The company pleaded guilty to breaching s 2(1) of the Health and Safety at Work Act and was fined £176,000.
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geograph.org.uk/Stanley Walker and licensed for reuse under this Creative Commons Licence.

 Worker dragged into machine through 14 cm conveyor gap

Monday 9th July 2018
Leeds Crown Court was told that the W E Rawson employee was working on a Desco packaging machine, which compresses and shrink-wraps mattress infill pads.   On 28 February 2014, a set of pads failed to pass through the machine. As the chargehand attempted to force them through, he came into contact with the machine’s upper and lower in-running conveyors, which were used to drive the pads. He was drawn into the 145 mm gap between the two conveyors down to his waist and died of severe crush injuries two days later.
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 Largest Welsh milk processor to pay £200,000 for burns injuries

Friday 13th July 2018
Wrexham Magistrates’ Court was told on 11 July that an employee at Tomlinson’s Dairies was modifying the pipework at the back of one of the firm’s plants on the Five Crosses Industrial Estate in Minera when the incident happened on 3 May 2017.A pneumatic valve opened and the worker, who was covered in hot caustic and steam, sustained 27% burns to his body. He remained in hospital for four weeks.
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 Plastic injection moulder had no SSoW for clearing blockages

Tuesday 12th June 2018
The employee was trying to clear a blockage on a plastic injection moulding machine when the incident happened on 20 December 2016. The severity of his injuries caused him to miss three months off work.The Health and Safety Executive found that Brother Industries (UK) had no safe system of work for clearing a blockage on its machines.
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 Crushed worker sustains multiple injuries in fencer’s third incident

Monday 16th July 2018
Blok N Mesh employee John Evans was helping to load fencing panels into shipping containers on 23 February 2017 when around 34 panels fell on him. He sustained multiple injuries, which included a broken left shoulder, fractured vertebrae in his neck, two broken ribs, contusions to his lungs, and soft tissue damage to his face.
Open-access content
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