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May/June 2023 issue

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Work equipment
Manufacturing and engineering

Bridgewood’s safety precautions increased by the introduction of JetBlack cleaning stations

Sponsored content
Open-access content Sunday 28th February 2016
From the archive:  Just so you know, this article is more than 2 years old.

bridgewood-02

The company has been trying to find a safe and simple method to remove unwanted material from both product and employee's clothing for years, but have consistently experienced issues with compressed air solutions.

"Here at Bridgewood we trim, cut and rout plastic mouldings" says Iain Douglas, technical manager. "Operators need to clean down between operations and machine processes primarily to stop cross-contamination of different plastics and colours. We have tried various types of compressed air guns, nozzles and restrictors and quite honestly have been unable to find a suitable solution".

Iain continues: "We even investigated fitting OSHA compliant compressed air nozzles with regulated airlines as a solution, so each operator would have two airlines per position. One would be process air, non-restricted, and the other would be a regulated pressure with the OSHA gun. However, the problem with the OSHA compressed air gun and regulated air line is that the pressure was not enough to remove the plastic swarf from clothing. This also lead to concerns that regulators would be modified/tampered with to make them more powerful."

Following an internet search by the company's health and safety officer, ACI's JetBlack cleaning station was discovered. "Within a week of initially contacting ACI by telephone, I was visited by their business development manager. I was given a quick demonstration of how the unit worked and was also left with trial unit to play with for an agreed period of one week. However, I was so impressed with the unit's performance I immediately requested an extension to the loan agreement as I knew that I needed to demonstrate it to other department managers" Iain states.

Richard Clynes, managing director of Bridgewood adds: "Bridgewood have an expectation and commitment to safe working," and as a result of the successful trial and this attitude towards employee safety, the Company placed a purchase order for 11 JetBlacks Cleaning Stations.

Iain explains: "All of the JetBlacks ordered have now been successfully installed and we are now educating and training all employees on the dangers of compressed air, and how to use the safe alternative that is the JetBlack. I have been so impressed with the JetBlack's performance I have even made our local compressed air supplier as well as a number of key Business Partners aware of its abilities."

Visit www.aircontrolindustries.com and www.jetblack-air.com for more details.

This content is paid for and not an endorsement from IOSH or IOSH magazine.

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Natural Insulation (formerly Black Mountain Insulation) did not conduct an adequate assessment for processing hemp and failed to adequately guard machinery. The investigation was carried out following concerns raised anonymously.
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 In short: Improper guarding led to amputation

Thursday 3rd March 2016
An employee of ITW was repairing a broken piece of plastic sheeting by rethreading it into the pinch roller. His gloved hand dragged into the rollers and was crushed. The index finger on his right hand had to be surgically removed because it was so badly damaged. The Health and Safety Executive’s investigation into the accident, which happened on 30 May 2012, found ITW had not properly guarded machinery along the length of the production line, despite having identified the risks.
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 Recycler overlooked orphan cylinder risks

Wednesday 17th February 2016
The pressurised gas cylinder arrived at Walter Heselwood’s site in Sheffield hidden inside a water tank. Health and Safety Executive (HSE) inspector Kirsty Storer explained that orphaned pressurised gas cylinders often turn up in waste streams destined for recycling sites. Orphaned cylinders do not belong to major companies such as Calor Gas, BP Gas, Flogas and BOC Industrial Gases, which have retrieval arrangements.
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 Packaging company left multiple pinch points

Thursday 17th March 2016
The worker, who wishes to remain anonymous, was employed by Signode, a division of ITW, as an electrical maintenance engineer at its Swansea, Wales, site. On 30 May 2013 he offered to help on the polyester sheet production line after one of the five people who were supposed to be on shift called in sick. As he was rethreading plastic into the pinch roller, his glove was caught and the machine dragged in his right hand. He pulled his hand free but his index finger was so badly damaged it had to be surgically removed below the knuckle.
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